When KOYO ELECTRONICS INDUSTRIES CO., LTD. With demand for its in-car contact panels skyrocketing, the producer responded by eradicating workers from guide inspection duties after manufacturing to resolve bottlenecks elsewhere. This choice in the end led to a abilities scarcity in repetitive processes for testing contact panels on the finish of the manufacturing line.

KOYO wanted to deploy automation that might deal with the pressure vary appropriate for touchscreen inspection purposes, that could possibly be safely deployed subsequent to individuals with out safety fences, and all in a compact kind to keep away from important modifications to current strains. The corporate opted for a UR3 cobot from Common Robots, which has built-in adjustable pressure mode capabilities, quite a few security capabilities for protected human-robot collaboration and a space-saving footprint.


Productiveness elevated by 31%

The tip outcomes are glorious: Utilizing UR3 elevated productiveness at KOYO by 31%. The variety of individuals required to carry out contact panel inspection duties has been lower in half from two to 1, permitting workers to give attention to extra ergonomic, larger high quality duties, together with working the cobot. And the ROI was achieved in simply twelve months.

If the UR3 touches the contact panel with a pen and no errors are discovered, an “OK” message is displayed and the inexperienced sign tower lighting is activated. If an anomaly is detected, an “NG” is displayed and the purple sign column is activated along with a steady buzzer. On this method, the accountable individual is straight away made conscious of the abnormality and may react.

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